Smarter Dust Control for Heavy Industrial Yards

Dust Control for Heavy Industrial Yards

Industrial dust control is a daily challenge across ports, precast concrete plants, waste transfer stations, recycling facilities, quarries, foundries, and pipe yards. Every truck that rolls through these sites stirs up a storm of fine particulate dust that lingers in the air, coating machinery, equipment, and nearby buildings. It’s more than an eyesore, it can lead to air quality complaints, reduced visibility, and costly maintenance.

With a single application of DustLess®, the dust stops, not for a few hours, but for months. This industrial-grade dust suppressant creates a clean, stable surface that resists heavy traffic and harsh weather. The result is a noticeable transformation; a yard that feels cleaner, safer, and dust-free.

DirtGlue® and DustLess® are industry proven, long-lasting dust control solutions engineered to perform. When used at industrial facilities, DirtGlue® and DustLess® prevent airborne dust at the source, saving water, labor, and operational costs.

Facilities using DirtGlue® and DustLess® report:

  • Up to 95% Reduction in airborne dust
  • Over 90% Less water for dust control
  • Fewer complaints and compliance issues
  • Improved visibility and cleaner site appearance

Whether you manage a port, precast yard, foundry, or industrial facility, DirtGlue® and DustLess® help you stay compliant with air quality regulations, protect workers, and operate more efficiently, all while supporting your sustainability goals.

Replace Labor-Intensive Tarps with DirtGlue® for Material Stockpile Sealing

DirtGlue

A Better Way to Seal Stockpiles: The Story of Bauxite and DirtGlue®
At the heart of the deep south, a mountain bauxite sat exposed. The ore, raw source of aluminum metal, waited in massive stockpiles, destined for smelters. But with every passing storm cloud, an old problem returned: rain. For stockpiled bauxite, rain is no minor nuisance. Absorbed water drives up moisture content, triggering processing issues, higher transportation costs, and smelting delays. Industry standards reject ore loads above 17% moisture. Keeping the pile dry meant a constant battle, labor crews dragging heavy tarps, old truck tires were used to secure wind-flapped edges, crews worked to patch tears after every storm.

Global Environmental Solutions (GES), lead the deployment of DirtGlue®, a polymer-based surface sealant, on exposed bauxite stockpiles. Applied easily with a hydro-seeder, DirtGlue® cured to form a flexible, water-resistant crust, locking moisture out. The early results were striking: DirtGlue® not only reduced water uptake, it also eliminated the daily tarp struggle, cutting labor needs and costs. Additionally, the DirtGlue® seal was easily broken up with excavation equipment and additional material processing.

Technology Spotlight: Why DirtGlue® Outperforms Traditional Tarps
In industries as varied as aggregates, metals, and road maintenance, stockpile protection is a constant operational headache. Whether you’re storing:

  • Road salt
  • Gypsum
  • Ferrosilicon
  • Sand
  • Bauxite
  • Coal fines
  • Coke Fines
  • Aggregates
  • Cementitious Materials
  • Other water sensitive or dust prone materials

Using traditional tarps are a clumsy solution as they are:

  • Labor-intensive to deploy
  • Prone to wind damage and tearing
  • Require constant adjustment and repairs
  • Difficult to manage on large or irregular piles
  • Unsafe in poor weather conditions

DirtGlue® changes the game.
This eco-friendly, water-based polymer is applied directly to the stockpile surface using a standard hydroseeder or spray equipment. Once cured, it forms a durable, breathable crust that:

  • Seals out rainwater, reducing moisture absorption
  • Resists wind and weather, with no need for re-tightening
  • Eliminates tarp labor, saving both time and money
  • Improves worker safety, with no climbing or tarp handling required
  • Eliminates wind blown dust, keeping material onsite

Proven Results in Real-World Applications
Bauxite stockpiles, and other materials, have shown incredible results using DirtGlue® instead of tarps. The treated piles resisted rain penetration far more effectively than uncovered material and with none of the operational headaches of tarps.
Similar success has been achieved on stockpiles of:

  • Road salt for DOT and municipal yards (preventing clumping and runoff)
  • Ferrosilicon and other metal ores (protecting product quality)
  • Gypsum (minimizing handling losses)
  • Fine sands and aggregates (maintaining consistency for ready-mix applications)

Fast, Simple Application
DirtGlue® requires no exotic equipment. Any crew equipped with a hydroseeder or standard spray rig can apply the product. One treatment can provide several months to a few years of protection, depending on climate and stockpile turnover.

The Smart Replacement for Tarps
Across industries, savvy operators are moving away from tarp-based stockpile protection. DirtGlue® offers a modern, efficient, and cost-saving alternative keeping valuable materials dry, minimizing environmental impacts, and reducing operational hassle.
If your operation is still fighting with tarps, it’s time for an upgrade. Contact Global Environmental Solutions today to learn how DirtGlue® can simplify your stockpile management and cut costs from day one.

 

How Purtis Creek State Park Built an ADA-Compliant Trail with DirtGlue® Industrial

DirtGlue Industrial

At Purtis Creek State Park in Eustace, Texas, Park Superintendent Aaron Johnston faced a common challenge shared by many park managers: how to improve trail accessibility while maintaining natural beauty and minimizing maintenance. In collaboration with the Get Outside Alliance and Texas Parks & Wildlife, Johnston found an ideal solution in DirtGlue®, an eco-friendly polymer binder that could stabilize natural materials to create durable, accessible surfaces.

The project focused on the Green trailhead, where volunteers and park staff worked together to mix decomposed granite with DirtGlue®. The mixture was applied to form a smooth, solid walkway that is now fully ADA-compliant, providing a safe and reliable surface for all visitors, including those using wheelchairs and mobility aids. By incorporating DirtGlue® into the granite, the team was able to create a trail that resists erosion and compaction, keeping the surface firm and navigable through all seasons and weather conditions.

A volunteer workday in May 2025 brought together community members and staff to complete the project, an event organized by the Get Outside Alliance with full support from Johnston’s team. Volunteers were provided with tools, safety gear, and a shared meal, reflecting the collaborative spirit that has come to define projects at Purtis Creek.

The results speak for themselves. The new walkway offers enhanced accessibility for all visitors, while reducing the long-term maintenance burden on park staff. DirtGlue®’s ability to bind soil and aggregates delivers a low-maintenance solution that preserves the park’s natural aesthetics while meeting modern accessibility standards.

For Johnston, the success of this project is about more than just the materials, it’s about fulfilling the park’s mission of universal access. ““The mission of Texas State Parks is to provide outdoor recreational experiences for present and future generations” he reflected about the project.

By thoughtfully applying DirtGlue® Industrial, Purtis Creek State Park now stands as a model for how parks and public spaces can enhance accessibility and sustainability with simple, effective materials and strong community involvement.

https://www.einnews.com/pr_news/813378416/purtis-creek-state-park-seeks- volunteers-for-ada-access-improvement-project

How DirtGlue® and DustLess® Solve Construction Dust Problems, Without Water Trucks

dustless dirtglue

A Fine Dust Rises: How to Tame Dust at Construction Sites

On a bright morning in late June, a sprawling construction site hummed with activity. Dozers crawled across raw earth, dump trucks rumbled past piles of gravel, and backhoes clawed at dense clay. Yet above the clamor, another force stirred, a thin veil of fine, airborne dust. Visible to the human eye, the powder rose with each gust of wind and each rumble of wheels, drifting through the air, coating machines, and drifting off-site.

It was not the sort of challenge that drew headlines. But ask any seasoned project manager: uncontrolled dust can delay schedules, spark scrutiny from regulators, trigger complaints, and force repeated, yet inefficient, deployments of water trucks just to keep the dust down.

There is, however, a better way. Increasingly, savvy site operators are turning to Global Environmental Solutions’ (GES) DirtGlue® and DustLess®, a pair of modern dust control products that dramatically cut costs and eliminate the need for constant watering, all while making compliance easier.

How DirtGlue® and DustLess® Work
Put simply, DirtGlue® and DustLess® make site dust control easier, cheaper, and more reliable. Where old-school methods rely on labor-intensive watering that evaporates within hours, these products offer long-lasting performance with a single application:

  • DirtGlue® is a water-based, eco-friendly polymer that bonds surface particles into a cohesive, flexible crust. Once cured, it effectively “locks down” exposed soils preventing dust from forming in the first place. This is the perfect solution for soil stockpiles and exposed dirt in non-traffic areas.
  • DustLess® is a non-toxic liquid that replaces water for keeping fine dust particles grounded in heavily trafficked areas, like access roads, even in dry and windy conditions.

Ease of Application:
Both products are engineered for simple application, no specialized equipment required. They can be sprayed using any standard construction site spray rig, hydroseeder, or even water trucks (put to much better use). Unlike water, however, DirtGlue® and DustLess® don’t need to be re-applied daily. One well-executed treatment can last months, depending on site conditions.

Cost Savings:
When you eliminate the recurring costs of water truck rentals, labor and fuel for repeated spraying, and downtime caused by muddy conditions or missed dust compliance targets, the savings add up quickly. Many contractors report payback on the first project where DirtGlue® or DustLess® replace water trucks.

Compliance and Community Relations:
With growing local and state-level dust regulations, proactive control measures can prevent non-compliance fines. Even more, fewer complaints from neighbors, less health risk to workers, and improved air quality help foster better community relations, which is an intangible, but real, business benefit.

A Modern Approach to Construction Dust
In today’s competitive construction industry, the smartest teams are those who work leaner, faster, and cleaner. GES’s DirtGlue® and DustLess® help contractors move away from inefficient, temporary fixes and toward durable dust control solutions that work better, without daily maintenance, without an army of water trucks, and without constant rework. To learn more or request a free demo for your site, contact Global Environmental Solutions today!

Dust Control and Soil Stabilization for Mining Operations: DustLess® & DirtGlue®

DUSTLESS DIRTGLUE

DustLess® and DirtGlue® are proven environmental solutions for mining and quarry operations. In mining and quarrying, the pressure never stops, tight regulations, high operating costs, and constant environmental risks mean EH&S managers and procurement teams can’t afford to choose the wrong dust or erosion control product. At Global Environmental Solutions (GES), we’ve designed DustLess® and DirtGlue® to give your operation a reliable, proven edge. These solutions are trusted by mine operators around the world to reduce airborne dust, stabilize terrain, and meet or exceed environmental standards.

Why DustLess® Outperforms Water and Conventional Suppressants
Dust suppression is more than just compliance, it’s about keeping your workforce safe and your neighbors happy. DustLess® is a ready-to-use, non-toxic, environmentally safe dust control solution that keeps fine particulate matter in the ground with a single application that can last several months, or longer, depending on application conditions.

Benefits:

  • Long-lasting dust suppression, far more effective than daily watering
  • Non-toxic and eco-friendly, safe near sensitive areas
  • Reduces fugitive dust, improving air quality and visibility
  • Helps meet regulatory requirements
  • Cuts labor, water, and fuel use, for lower total cost of dust control

Mines will commonly reduce dust complaints and improved air visibility after a single DustLess® application, eliminating the need for daily water truck runs.

DirtGlue®: Slope Stabilization and Erosion Control You Can Trust
In rugged and fast-changing mine sites, soil instability can cost you days. DirtGlue® acts as a powerful polymer emulsion that binds soil particles, preventing erosion and runoff. From tailing pile capping, access road reinforcement, or dust control in non-traffic areas, it’s the go-to soil stabilization product for durable, all-weather terrain control.

Ideal Uses:

  • Stabilizing stockpiles and berms
  • Capping tailings and overburden piles
  • Hardening unpaved haul roads and access routes
  • Reducing sediment migration and stormwater violations

Designed for Mines and Quarries
Environmental, Health & Safety managers trust DustLess® and DirtGlue® to reduce risks, cut complaints, and ensure permit compliance. Procurement teams value their low-maintenance profiles, extended product lifecycles, and strong ROI from reduced downtime, fuel, and labor costs.

Environmental Compliance Without the Headaches

  • Stay compliant with environmental standards
  • Protect worker health and nearby communities
  • Reduce your site’s environmental footprint
  • Avoid citations, shutdowns, and unexpected repair costs

Contact GES for a Site-Specific Solution
Don’t wait for the next dust complaint or slope failure. GES can help you select the right solution for your operation, whether it’s dust control, erosion stabilization, or both. Contact us today for your free quote!